Build Challenge Update

Just wanted to drop an update to let everyone know I am still plugging away at my table for the Sawdust Build Challenge, I did change what I was planning building, after building the mock up I got inspired to build a higher quality piece. Not that my Z table isn't, it's just I designed it to hold my portable table saw and I build it out of 2 x 4s and plywood, nothing I would really want to enter in a contest, I know then why enter right, well it was all about the design challenge for me. I live in a small apt and didn't really need any more furniture that I could think of at the time, so I went with the fold up saw table. Then when I learned that the winner can have his piece shown at the New England Home Show, well I thought it might be a good idea to build a nicer piece.

So a couple of weeks ago I designed what I am calling my X table, it was inspired by my Z table, but a lot nicer. I cut most the piece last week and then had to put them away while I finished up some work on some wooden crafts my wife and I where doing for a craft show this pass weekend. We did OK, I got a couple of commissions for things and a sold a custom flute.

Today I did get the legs all glued up, and tomorrow I hope to finish the half laps and get most the base out of my way, the top is mostly done I still have some fusing to do with it, but what has my butt in a kink is doing the finish. I work outside in the yard and it has been so windy I might have to use oil instead of the water base poly that I was planning, or find someone who will let me use their shop to spray it in.

Sawdust Challenge Build Pt 2

Today,  I worked on the mock up for my table. I was going to use cardboard to make the mock up, but found some OSB that I had and I thought I would just use it instead. I decided to build the model @ 1/2 scale. I wanted to play with a couple of different designs one of which has parts that nest into each other when the leg fold up. This is the one I will be building the as a model, while the other design is a little more rugged that design will more that likely will be the full size stand I build for my table saw.  

Doing a 1/2 scale drawing on a piece of plywood is not something I normally do for project like this, but I have been trying to show my grandson's how things are designed and build from idea to finished piece; however, doing the drawing did show me a couple of possible spots that are going to cause me some trouble. I noticed that I going have a tough time driving the screws for the hinges in the two upper leg sections because of the steep angles. Now that I know this and will not come as a surprise to me I have time work something out before I build it, and with building the model I can play with what will work and look the best, something you really don't want to do with the finished piece.

Joey